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Customer: Sheffield Pottery Sheffield Massachusetts,


CARGOMASTER REDUCES INJURIES, DRIVER FATIGUE

ELIMINATES SECOND MAN IN TRUCK

Sheffield Pottery, located in rural western Massachusetts, delivers pottery supplies to schools, commercial pottery shops, and artists throughout the Northeast and Mid-Atlantic States. Pottery clay is an important component of nearly every order. It is also a very heavy and dense product. As a result, Sheffield Pottery purchased a custom-built, heavy-duty Class 8 tri-axle truck with a 35-foot trailer and a gross vehicle weight of 80.000 pounds.

The new heavy-duty truck was perfect for transporting load of heavy pallets, but actual delivery “off the truck” remained the real challenge. Schools and commercial customers seldom had loading docks to facilitate unloading from a truck. Drivers had to unload bags of powered clay weighing up to 100 lbs. each, and cylinders of modeling clay by hand. (John, can you embellish the description of what the drivers had to handle??)

According to Sheffield Pottery’s president, John Cowan, the company struggled with conventional unloading methods. “Our delivery people had pallet jacks to move loaded pallets to the end of the truck, but all it takes is one little pebble or some sand on the floor -- or any kind of incline or decline -- and one driver just can’t pull or push a pallet weighing 3,000 lbs.  Even the power tailgates were not much help, says John, And if the unloading area was gravel, it was near impossible to slide or roll the pallets off the tailgate.

The unloading process subjected drivers to a high risk of back injuries, and contributed significantly to driver fatigue. In addition, delivery schedules often took longer than necessary simply due to the facility limitations of each customer. With delivery runs spanning several days, each delay simply compounded the time invested on every run.

The easiest solution to this unloading dilemma came to Sheffield Pottery in the form of a specialized freight handling system that could be readily retrofitted within the truck cargo body. The CargoMaster™ freight handling system employed a simple overhead rail and hoist configuration to safely unload (or load) cargo from anywhere on the truck bed to the ground in a matter of seconds.

Sheffield Pottery can now streamline pallet loading with little concern for first-in, last-out staging. Drivers can stack and unstuck pallets within the truck body using CargoMaster’s pallet fork attachment. With a simple handheld control, drivers can lift a 4,000 lb pallet from the back of truck body to the ground takes all of 30 seconds.

Company drivers have become very attached to the new freight handling system. Cowan says, ”The typical time necessary at a customer location has been reduced to about 10 minutes compared to more than 45 minutes of hard work when our product was unloaded by hand.” Cowan was also quick to point out that the CargoMaster eliminated the need to put two men in the truck. “And we have virtually eliminated driver fatigue and injuries. We are now considering adding the CargoMaster to our 48-foot trailers.”

“It’s awesome,” Cowan added. “One man ... one thumb ... 4,000 pounds ... right on the ground ... and see you later.”

        John Cowan; president


Copyright © 2007 by Wayne Engineering, a Div. of Wayne Industrial Holdings LLC

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